Printing smaller than written

A pre-assembled Delta Printer that can print a 6" cube 8" tall!
Post Reply
Silentdoom
Plasticator
Posts: 14
Joined: Thu Aug 01, 2013 7:46 pm

Printing smaller than written

Post by Silentdoom »

Having a great time with my Orion. Prints are looking great. I'm having a problem with incorrect sizing, however. My prints are coming out .25mm smaller than designed. I caliper a tube to fit inside a 3d printed object, but the hole created when calipered is always smaller and the tube will not fit.

I've printed out test cubes to measure layer width. When I print with .55 width, it calipers at .55. That seems to be working fine(I'll get a micrometer soon so I can be for sure). I'm not great with editing firmware yet, but this seems like something I can't fix with slic3r settings. The height and width of the actual cube are off by .25mm.

I've worked around it by adding to design, but I know this is the incorrect fix.
Silentdoom
Plasticator
Posts: 14
Joined: Thu Aug 01, 2013 7:46 pm

Re: Printing smaller than written

Post by Silentdoom »

I do have to say that .25mm is a crazy small amount to be talking about. Crazy that within a month I start to worry about fractions of a millimeter! impressive technology.

Adds to my last question: If I add more perimeter, that DOES add it to the inside of the model, correct? Opposed to adding "thickness"?
User avatar
lordbinky
Printmaster!
Posts: 744
Joined: Sat May 18, 2013 3:53 am
Location: Tri Cities Washington

Re: Printing smaller than written

Post by lordbinky »

DELTA_DIAGONAL_ROD can change you're X/Y scaling, and you can fine tune that value to whatever accuracy you want, when aiming for less reasonable levels of accuracy you are likely to end up hitting a few different limiting factors.

That doesn't speak for why you're Z height would be off. I'm forgetting off the top of my head what it is that would do that, but I'm thinking it's something like steps per mm.

I wouldn't go changing any firmware values just yet without more input because this seems to be multi-variable fix.

As for the slicer parameters, that is generally correct although each slicer can behave differently and may have options that determine it's priorities. I know I wouldn't try to predict what any slicer would do if you told it to build a .7mm wall with .3mm wide traces.
geneb
ULTIMATE 3D JEDI
Posts: 5358
Joined: Mon Oct 15, 2012 12:47 pm
Location: Graham, WA
Contact:

Re: Printing smaller than written

Post by geneb »

There's actually an understood phenomenon with holes in 3D printed parts in all 3D printers, but I can't find the reference right now.

[edit - FOUND IT! http://hydraraptor.blogspot.com/2011/02/polyholes.html ]


g.
Delta Power!
Defeat the Cartesian Agenda!
http://www.f15sim.com - 80-0007, The only one of its kind.
http://geneb.simpits.org - Technical and Simulator Projects
johnoly99
Printmaster!
Posts: 709
Joined: Mon Mar 26, 2012 1:07 pm
Location: Goshen, IN

Re: Printing smaller than written

Post by johnoly99 »

Yep, geneb found the link


The best thing to do is to scale up your ID hole in your model

John
cope413
Printmaster!
Posts: 446
Joined: Sun Jun 30, 2013 5:52 pm
Location: Orange County, CA
Contact:

Re: Printing smaller than written

Post by cope413 »

I've found that .5mm bigger does the trick very well - so for a 5mm hole, I make it 5.5mm.
Fellow Philosophy majors unite!

"The proverbial achilles heel of property monistic epiphenomenalism is the apparent impossibility of ex-nihilo materialization of non-structural and qualitatively new causal powers."
User avatar
lordbinky
Printmaster!
Posts: 744
Joined: Sat May 18, 2013 3:53 am
Location: Tri Cities Washington

Re: Printing smaller than written

Post by lordbinky »

:lol: That link makes a-lot of sense for what I've experienced. I didn't go into as deeply as nophead, I just compared two prints from an OpenSCAD piece with $fn of 720 to one of 32 and the smoother high polygon print ended up being worse, which got turned into a mental do-not-do and I hadn't thought about it more than that. Thanks for that gene :D
Post Reply

Return to “ORION”