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OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Tue Nov 22, 2016 9:12 pm
by 626Pilot
This printer seems to go out of calibration about once every 20 or so printing hours. When I try to recalibrate it, I get this, over and over, with no resolution after five minutes of doing exactly the same step:

Code: Select all

17:32:15.625 : X: 0
17:32:15.626 : Y: 268
17:32:15.626 : Z: 419
17:32:16.458 : Transformation matrix: 1.000000 0.000000 0.000000 0.000000 1.000000 0.000000 0.000000 0.000000 1.000000
17:32:16.462 : Info:Autoleveling disabled
17:32:19.652 : X:0.00 Y:0.00 Z:173.050 E:9.1775
17:32:19.652 : Info:Autoleveling enabled
17:32:19.656 : Info:Autoleveling disabled
17:32:22.934 : read reg 49 value: 101
17:32:22.934 : read reg 53 value: 0
17:32:22.934 : read reg 57 value: 0
17:32:22.934 : read reg 45 value: 8
17:32:22.938 : read reg 49 value: 21
17:32:22.938 : read reg 53 value: 0
17:32:22.938 : read reg 57 value: 0
17:32:22.938 : read reg 45 value: 8
17:32:22.939 : Z-probe state:L
17:32:22.939 : zprobing...
17:32:23.188 : Z-probe state:H
17:32:23.188 : Z-probe:19.87 Step Variation from Probe to bed Distance:-10.00 X:-54.00 Y:-31.00
17:32:23.454 : read reg 49 value: 101
17:32:23.458 : read reg 53 value: 0
17:32:23.458 : read reg 57 value: 0
17:32:23.458 : read reg 45 value: 3
17:32:23.458 : read reg 49 value: 21
17:32:23.458 : read reg 53 value: 0
17:32:23.462 : read reg 57 value: 0
17:32:23.463 : read reg 45 value: 5
17:32:23.463 : Z-probe state:L
17:32:23.463 : zprobing...
17:32:23.713 : Z-probe state:H
17:32:23.715 : Z-probe:19.87 Step Variation from Probe to bed Distance:-10.00 X:-54.00 Y:-31.00
17:32:26.211 : read reg 49 value: 101
17:32:26.211 : read reg 53 value: 0
17:32:26.211 : read reg 57 value: 0
17:32:26.216 : read reg 45 value: 5
17:32:26.216 : read reg 49 value: 21
17:32:26.216 : read reg 53 value: 0
17:32:26.216 : read reg 57 value: 0
17:32:26.216 : read reg 45 value: 4
17:32:26.216 : Z-probe state:L
17:32:26.218 : zprobing...
17:32:26.503 : Z-probe state:H
17:32:26.505 : Z-probe:23.26 Step Variation from Probe to bed Distance:261.00 X:54.00 Y:-31.00
17:32:26.809 : read reg 49 value: 101
17:32:26.809 : read reg 53 value: 0
17:32:26.809 : read reg 57 value: 0
17:32:26.809 : read reg 45 value: 3
17:32:26.813 : read reg 49 value: 21
17:32:26.813 : read reg 53 value: 0
17:32:26.813 : read reg 57 value: 0
17:32:26.813 : read reg 45 value: 7
17:32:26.813 : Z-probe state:L
17:32:26.813 : zprobing...
17:32:27.101 : Z-probe state:H
17:32:27.103 : Z-probe:23.27 Step Variation from Probe to bed Distance:262.00 X:54.00 Y:-31.00
17:32:29.673 : read reg 49 value: 101
17:32:29.673 : read reg 53 value: 0
17:32:29.673 : read reg 57 value: 0
17:32:29.673 : read reg 45 value: 6
17:32:29.673 : read reg 49 value: 21
17:32:29.673 : read reg 53 value: 0
17:32:29.677 : read reg 57 value: 0
17:32:29.677 : read reg 45 value: 5
17:32:29.677 : Z-probe state:L
17:32:29.677 : zprobing...
17:32:29.988 : Z-probe state:H
17:32:29.988 : Z-probe:25.14 Step Variation from Probe to bed Distance:411.00 X:0.00 Y:65.00
17:32:30.316 : read reg 49 value: 101
17:32:30.316 : read reg 53 value: 0
17:32:30.316 : read reg 57 value: 0
17:32:30.316 : read reg 45 value: 0
17:32:30.316 : read reg 49 value: 21
17:32:30.320 : read reg 53 value: 0
17:32:30.320 : read reg 57 value: 0
17:32:30.320 : read reg 45 value: 5
17:32:30.320 : Z-probe state:L
17:32:30.320 : zprobing...
17:32:30.631 : Z-probe state:H
17:32:30.631 : Z-probe:25.15 Step Variation from Probe to bed Distance:412.00 X:0.00 Y:65.00
17:32:30.958 : Info:Reset Z height
17:32:30.958 : Printer height:173.05
17:32:30.963 : Info:Autoleveling enabled
17:32:30.988 : OFFSETS OFF BY TOO MUCH _ TRYING AGAIN: 21
17:32:30.988 : X: 0
17:32:30.988 : Y: 271
17:32:30.988 : Z: 421
Clearing the EEPROM doesn't fix this, nor does flipping the plate over and letting it tap the glass directly. What should I do? They sell this printer with auto-calibration, and I need it to work as advertised.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Tue Nov 22, 2016 9:52 pm
by geneb
Have you contacted support about it?

g.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Wed Nov 23, 2016 10:59 pm
by 626Pilot
Sent them an email with a link to this thread. Let's see what they say.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Sun Dec 04, 2016 8:25 am
by Mac The Knife
So, did they ever come up with a solution?

I finally installed dev firmware, version 20161123, with better calibration results.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Sun Dec 04, 2016 2:15 pm
by 626Pilot
A few business days after I sent the email, they wrote back that it sounded like loose stepper pulleys. None were actually loose, although there was one grub screw that could stand some tightening down, so I did that. (There are two per pulley, and its neighbor wasn't loose at all.) It did calibrate after I did that, but it still has this issue where the nozzle is too high near the Z tower and too low on the opposite side of the bed. I told them that, sent a photo of the first layer results, and haven't heard back yet.

Repetier does have planar correction (3-point test, like shimming) and regular grid-based depth-mapping. Maybe one of those features should be used in the calibration commands.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Wed Dec 07, 2016 9:37 pm
by 626Pilot
They wrote back that there's some newer firmware that handles edge cases like mine. They think they'll release on Friday.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Fri Dec 09, 2016 5:57 pm
by precision
Our Eris also started doing this. Upon inspection it appears that one of the black endstop triggers on the Z tower belt had somehow shifted 5-6 mm. By moving that back to be more in line with the X and Y towers I was able to get the firmware to successfully autocalibrate and print.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Sat Dec 10, 2016 12:29 pm
by geneb
626Pilot, have you tried the new OctoPrint plugin or the calibration page on your Eris yet?

g.

Re: OFFSETS OFF BY TOO MUCH _ TRYING AGAIN

Posted: Sun Dec 11, 2016 1:13 am
by 626Pilot
Not yet. I've got so much stuff to do!