Filament Dry Box
Posted: Mon Dec 16, 2013 2:40 pm
Hey guys, I got busy with honey-do stuff this weekend, so I wasn't able to post everything I was planning on, but I wanted to get this up.
I'll have more information coming soon, but here are the basics...
I've been printing with nylon (both trimmer line and taulman stuff) a lot lately (over 25lbs of the stuff in the past 2 months or so), and while it's by far my favorite material to print with for it's strength, flexibility, and the way it prints, it's an absolute pain in the rear to keep dry. And if it's not dry, it's virtually worthless to print with...
My buddy Dave and I have gone through a couple iterations of drying boxes... 5 gallon buckets, 15 gallon tubs, with light bulbs, without, with desiccant and without, then we started playing with acrylic boxes, and here we are.
The quick and dirty summary is that once dried, nylon has about 18 hours before it needs to be dried again if it's kept out in the open. That's obviously a huge pain to deal with, so we made this box.
Pretty straightforward - acrylic box, sealed and flame polished, with a sealing gasket on the lid. It uses gravity and the weight of your spool to seal. We printed small registers and mounted them on the corners so that it seats properly when you drop your spool in the box. Nylon straps with rubber grommets mounted in them keep the box closed and give you a carrying handle. There's a sealing connector on the side that you can print out of or close back up when not printing. A 2ft section of tubing prevents any noticeable change in the humidity levels while printing. It will print upright (as pictured) or on its side. It'll handle 1.75 or 3mm filament. We've been printing with 1.75mm for about a month and never had a single issue with feeding. We've also given a couple boxes to a local printing company, and they've been using them for a few weeks with great results. It'll handle virtually any spool out there - we've tried the ultimaker stuff, matter hackers, taulman, and radioshack spools. All the parts are printable, and we'll probably post those on thingiverse some time this week.
It has a rechargeable desiccant pack in it, and we've been monitoring our relative humidity levels (rh%) for quite a while now. We've gotten boxes down to single digits with heat and desiccants, but we've found that it's a bit unnecessary. Once dried properly, keeping it in the box in the 15-25 rh% range (which really just depends on your room temp) will keep the filament properly dry as there is not enough moisture in the volume of air in the box at those levels to negatively affect your filament. You can see that the box pictured is currently at 18% Rh.
We'd like to get some feedback before we go into any sort of production, so we are offering a few of these for sale at slightly above our cost for anyone interested. They don't come with the humidity/temp meter, but they do come with the desiccant and they come fully assembled.
$50+ shipping (which is $15 for USPS flat rate). If you're nearby Orange County, you could pick one up.
Consider these version 1.0, and we'd love to get feedback to improve them in any way we can, but they work well as-is, and are very simple - so that's a plus.
I plan to get some more pictures showing details, as well as some more technical information on different materials and the effect of moisture on printing, but it's a busy holiday season, so that may not happen until later this week.
Let me know if you have any questions, or if you'd like to buy one.
Cheers.
Taylor
I'll have more information coming soon, but here are the basics...
I've been printing with nylon (both trimmer line and taulman stuff) a lot lately (over 25lbs of the stuff in the past 2 months or so), and while it's by far my favorite material to print with for it's strength, flexibility, and the way it prints, it's an absolute pain in the rear to keep dry. And if it's not dry, it's virtually worthless to print with...
My buddy Dave and I have gone through a couple iterations of drying boxes... 5 gallon buckets, 15 gallon tubs, with light bulbs, without, with desiccant and without, then we started playing with acrylic boxes, and here we are.
The quick and dirty summary is that once dried, nylon has about 18 hours before it needs to be dried again if it's kept out in the open. That's obviously a huge pain to deal with, so we made this box.
Pretty straightforward - acrylic box, sealed and flame polished, with a sealing gasket on the lid. It uses gravity and the weight of your spool to seal. We printed small registers and mounted them on the corners so that it seats properly when you drop your spool in the box. Nylon straps with rubber grommets mounted in them keep the box closed and give you a carrying handle. There's a sealing connector on the side that you can print out of or close back up when not printing. A 2ft section of tubing prevents any noticeable change in the humidity levels while printing. It will print upright (as pictured) or on its side. It'll handle 1.75 or 3mm filament. We've been printing with 1.75mm for about a month and never had a single issue with feeding. We've also given a couple boxes to a local printing company, and they've been using them for a few weeks with great results. It'll handle virtually any spool out there - we've tried the ultimaker stuff, matter hackers, taulman, and radioshack spools. All the parts are printable, and we'll probably post those on thingiverse some time this week.
It has a rechargeable desiccant pack in it, and we've been monitoring our relative humidity levels (rh%) for quite a while now. We've gotten boxes down to single digits with heat and desiccants, but we've found that it's a bit unnecessary. Once dried properly, keeping it in the box in the 15-25 rh% range (which really just depends on your room temp) will keep the filament properly dry as there is not enough moisture in the volume of air in the box at those levels to negatively affect your filament. You can see that the box pictured is currently at 18% Rh.
We'd like to get some feedback before we go into any sort of production, so we are offering a few of these for sale at slightly above our cost for anyone interested. They don't come with the humidity/temp meter, but they do come with the desiccant and they come fully assembled.
$50+ shipping (which is $15 for USPS flat rate). If you're nearby Orange County, you could pick one up.
Consider these version 1.0, and we'd love to get feedback to improve them in any way we can, but they work well as-is, and are very simple - so that's a plus.
I plan to get some more pictures showing details, as well as some more technical information on different materials and the effect of moisture on printing, but it's a busy holiday season, so that may not happen until later this week.
Let me know if you have any questions, or if you'd like to buy one.
Cheers.
Taylor