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LMR-400 coaxial cable clamps...

Posted: Sun May 24, 2015 3:48 pm
by geneb
I recently got my 25' crank-up antenna tower set back up. It's lain patiently in the side yard for 9 years waiting for me to get to it after the move. :)

The tower and mast will allow me to hang a G5RV dipole antenna just about 50' off the ground. Normally you'll bury coax for this kind of installation, but due to a number of factors, I have to run it overhead. I don't want the weight of the coax pulling on the feed line for the dipole either.

This lead me to create a printable clamp that can be used in conjunction with a carabiner to take up the weight of the coax. 125' of LMR-400 ain't light.
Here's what the design looks like:

[img]http://www.geneb.org/images/coax-hanger.jpg[/img]

I printed two clamp sets in black ABS. They turned out great! (Kisslicer, 4mm brim)

Here's the tower end:
[img]http://www.geneb.org/images/tower-clamp.jpg[/img]

Here's the house end:
[img]http://www.geneb.org/images/house-clamp.jpg[/img]

The path for the coax was a bit looser than I'd like, so I used a single layer of coax sealant wrap to thicken it up. The wrap is essentially the same high-temperature self-adhesive silicone tape that I've wrapped hot ends with in the past. At least the appearance and adhesive properties are the same.

73, de n7mos

g.

Re: LMR-400 coaxial cable clamps...

Posted: Sun May 24, 2015 6:02 pm
by Generic Default
Nice design! That's a lot of bolts, stuff must be heavy.

Good thing you used black ABS, hopefully the carbon black or whatever they put in it will prevent UV degradation.

Re: LMR-400 coaxial cable clamps...

Posted: Sun May 24, 2015 8:01 pm
by gajtguy
Nice Clamps..

Re: LMR-400 coaxial cable clamps...

Posted: Mon May 25, 2015 8:52 am
by barry99705
Yea. That stuff is heavy! Sucks pulling it up a 100 foot tower. We use it to feed 2.4 and 5ghz directional antennas for long distance WiFi backhauls.

Re: LMR-400 coaxial cable clamps...

Posted: Mon May 25, 2015 9:53 am
by geneb
I hooked the tower side at the top of the first segment, so it's only about 10-12' off the ground. My biggest shock was the price! I hadn't bought any coax in something like 15 years.

g.

Re: LMR-400 coaxial cable clamps...

Posted: Mon May 25, 2015 5:37 pm
by barry99705
geneb wrote:I hooked the tower side at the top of the first segment, so it's only about 10-12' off the ground. My biggest shock was the price! I hadn't bought any coax in something like 15 years.

g.

Where'd you get yours? It's only a little less than a buck a foot here. http://www.fab-corp.com/product.php?pro ... 252&page=1

Re: LMR-400 coaxial cable clamps...

Posted: Mon May 25, 2015 6:55 pm
by Captain Starfish
barry99705 wrote:
geneb wrote:I hooked the tower side at the top of the first segment, so it's only about 10-12' off the ground. My biggest shock was the price! I hadn't bought any coax in something like 15 years.

g.

Where'd you get yours? It's only a little less than a buck a foot here. http://www.fab-corp.com/product.php?pro ... 252&page=1
How to make a grown man cry. Nice :)

That's a professional looking solution geneb, nice work.

Re: LMR-400 coaxial cable clamps...

Posted: Tue May 26, 2015 7:41 am
by barry99705
Captain Starfish wrote:
barry99705 wrote:
geneb wrote:I hooked the tower side at the top of the first segment, so it's only about 10-12' off the ground. My biggest shock was the price! I hadn't bought any coax in something like 15 years.

g.

Where'd you get yours? It's only a little less than a buck a foot here. http://www.fab-corp.com/product.php?pro ... 252&page=1
How to make a grown man cry. Nice :)

That's a professional looking solution geneb, nice work.
I've had really good experience with the fab-corp guys. They goofed on one part in one of my orders once, wrong gender connector, and had a replacement in my hands the next day! This was when I still lived in Fairbanks.

Re: LMR-400 coaxial cable clamps...

Posted: Tue May 26, 2015 9:29 am
by geneb
Thanks all.

I bought the coax from Texas Tower.

g.

Re: LMR-400 coaxial cable clamps...

Posted: Tue May 26, 2015 10:42 am
by bvandiepenbos
That's cool. I love seeing real world applications of 3D printing.

Re: LMR-400 coaxial cable clamps...

Posted: Tue May 26, 2015 5:26 pm
by mvansomeren
Nice clamps - those could come in handy. I'm getting ready to put up my antenna in the next couple of weeks.

Are you planning on posting the stl files?

Marcel - W6MVS

Re: LMR-400 coaxial cable clamps...

Posted: Wed May 27, 2015 9:06 am
by geneb
At some point I'll post them. I haven't had the time yet.

g.

Re: LMR-400 coaxial cable clamps...

Posted: Wed May 27, 2015 9:43 am
by Eaglezsoar
A very good job and an ingenious use of 3d printer.

Re: LMR-400 coaxial cable clamps...

Posted: Thu May 28, 2015 9:49 am
by geneb
Thanks!

g.